InSight 24V 60Ah

Lithium Traction Battery

Our InSight Series™ 24V lithium iron phosphate battery is a GC2 sized drop-in replacement battery that delivers high-quality performance, power, and precision. This 24V 60 Ah battery was designed specifically to meet the power and energy requirements in floor machines, electric motorized hand trucks, walk-behind pallet jacks, and other material handling applications. By eliminating the “opportunity charge” often required with lead-acid batteries, operators can complete their task without having to stop, charge and wait!

InSight batteries are drop-in ready and easy to install, just connect them in parallel for the capacity you need. No need to modify trays, no complicated connections, and no heavy lifting.

They’re also scalable, so you can provide increased power and energy as needed. InSight batteries are connected in parallel which means you have the freedom and flexibility to use the right amount of batteries for your equipment, typically two to six batteries.

InSight batteries also feature an elegant BMS that provides precision balancing within a battery and between batteries in a parallel system without the need for charging batteries individually. In addition, our proprietary software determines and manages regenerative currents – unlike any other battery solution - avoiding unnecessary battery disconnects.

With InSight, you get unmatched quality and performance, from the inside out. It’s the only lithium battery like it on the market today!

PRODUCT SPECIFICATIONS

• Voltage: 25.6V
• Amp Hours: 60Ah

DIMENSIONS & WEIGHT

• Length: 10.2 in (260 mm)
• Width: 7.1 in (180 mm)
• Height: 10.9 in (276 mm)
• Weight: 34.4 lbs (15.6 kg)

APPLICATIONS

• AWP
• Floor Machines

 

DATA SHEET

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FUNCTIONAL SPECIFICATIONS
Nominal Voltage	25.6
Cell Chemistry	LiFePO4
Cell Type	Prismatic
Ampere-hour Capacity	60Ah
Watthour Capacity	1.536kWh
Specific Energy	128Wh/kg
Charge Efficiency	99%
Impedance (50% SOC, 1kHz)	<100mΩ
Cycles @ 80% DOD	>3500
Parallel Capable	Yes (unlimited)
Series Capable	No (max 24V system)

MECHANICAL SPECIFICATIONS
BCI Size	GC2 / GC8
Dimensions (LxWxH)	10.2 x 7.1 x 10.9 in (260 x 180 x 276 mm)
Weight	34.4 lbs (15.6 kg)
Case Material	ABS
Stud Terminal	M8 X 1.25 - 20
Insert Terminal	M8 X 1.25 - 20
Torque	79.7-88.5 in-lbs. 6.6-7.4 ft-lbs. 9-10 N-m
Handles	Molded
Ingress Protection Marking	IP67
Case Flame Rating	UL94 V-0

DISCHARGE SPECIFICATIONS
Continuous Discharge Current	100A
Peak Discharge Current	240A - 15 sec
Peak Discharge Current	440A - 30 msec
Short Circuit Protection	880A - 610 μsec
Protection Recover	Automatic
Low Voltage Disconnect	20V - 5 sec (2.5vpc)
Low Voltage Reconnect	Automatic
Self-Discharge per Month @ 25°C in OFF mode	2.80%

CHARGE SPECIFICATIONS
Continuous Charge Current	≤ 60A
Disconnect Charge Current	65A - 5 sec
Recommended Charge Voltage	27.6V
Float Voltage	27.2V
High Voltage Disconnect	29.6V (3.7vpc) (4 sec)
High Voltage Reconnect	Automatic
Temperature Compensation	None

ENVIRONMENTAL SPECIFICATIONS
Charge Temperature	32°F to 131°F (0°C to 55°C)
Discharge Temperature	-22°F to 149°F (-30°C to 65°C)
Operating Humidity	<90% RH
Storage Temperature	-4°F to 95°F (-20°C to 35°C)
Storage Humidity	25 to 85% RH

CERTIFICATIONS
UL2580 (Cell)	File Number: MH63797
UL2271 (Battery Pack)	File Number: MH64262
CE (Battery Pack)
IEC 62133 (Battery Pack)
UN38.3 (Battery Pack)

SHIPPING CLASSIFICATION
UN 3480, Class 9

PERFORMANCE CHARACTERISTICS

Why Choose RELiON's InSight 24V Lithium Battery?

Lower Total Cost of Ownership

• Changing batteries less often means fewer replacement and labor costs

No maintenance

• No watering, no corrosion

Partial State of Charge (PSOC) Tolerant

• No damage if not fully charged

Highly Efficient

• Fast recharge time with full power throughout discharge

Longer Life

• Up to 10x longer life span than lead-acid

Standard GC2 Case

• Drop-in ready means easy installation

Temperature Tolerant

• More capacity and voltage retention in the cold and the heat